Automatic Coating Limited (ACL), based in Toronto, has established itself as a premier provider of advanced powder and liquid coating solutions, specializing in high-performance coatings for various industrial applications. With a focus on the marine sector, ACL’s innovative technologies and patented processes have revolutionized corrosion control, providing significant benefits to clients, particularly the U.S. Navy.
Cutting-Edge Technology for Marine Applications
ACL has gained international recognition for its technologically advanced facilities, which house some of the most sophisticated coating processes in North America. Among these innovations is the fusion bonded multilayer coating process, specifically developed to address the unique challenges presented by marine environments. This method is particularly effective for components like air intake and uptake louvers, which often suffer from severe corrosion due to exposure to harsh elements.
Fusion Bonded Coating System
The fusion bonded multilayer process encapsulates components, providing a uniform coating that reaches even the most inaccessible areas. This method ensures that components are not only protected from corrosion but also that their lifespan is significantly extended. In the case of the air intake and uptake louvers, ACL’s coating has effectively quadrupled their lifespan by eliminating crevice corrosion, a common failure point in traditional coatings.
Proven Success with the U.S. Navy
ACL’s collaboration with the U.S. Navy over the past fourteen years has demonstrated the effectiveness and reliability of their coating systems. The coatings have resulted in substantial cost savings, with the Navy reporting over $80 million saved in louver maintenance alone. This impressive figure underscores ACL’s commitment to providing high-quality, durable coatings that meet the rigorous demands of marine applications.
Comprehensive Coating Solutions
ACL offers a wide array of coating solutions tailored for various marine industrial applications. These include:
- Naval Coatings: Designed to withstand the toughest marine environments, these coatings provide essential protection for naval vessels.
- Louver Coating Systems: Specifically engineered for air intake and uptake louvers, these systems ensure optimal performance and longevity.
- Water Tight Door Coating Systems: Using similar technology to that employed in louver coatings, this system significantly reduces corrosion in channel seals, enhancing the durability of water tight doors.
- Transducer Tube Coatings: Proprietary coating systems for sonar transducer tubes and staves have been developed, offering protection against the corrosive effects of seawater.
- Commercial Ship Field Coating: Tailored solutions for commercial shipping vessels that require reliable and durable coatings.
Tidal Coat Maritime Services
One of ACL’s standout offerings is the Tidal Coat maritime services, which includes:
- Coatings for transducer tubes, air intake and uptake louvers, and water tight doors.
- A proven 14-year track record on louver applications, emphasizing reliability.
- A five-year limited warranty, showcasing confidence in the product’s longevity.
- Coating life cycles ranging from nine to fifteen years, providing long-term protection.
- Estimated savings of approximately $1 million per ship in maintenance costs.
- Enhanced service life of components, resulting in significant reductions in operational downtime.
Additional Benefits of ACL’s Coating Systems
ACL’s coatings are not only effective in preventing corrosion but also offer several additional advantages:
- U.V. Resistance: The coatings are designed to withstand ultraviolet exposure, preventing degradation over time.
- Cost Savings: With a focus on durability and longevity, ACL’s systems contribute to significant cost savings on maintenance and replacements.
- Uniform Coating: The fusion bonded system ensures an even application throughout the component, enhancing protective qualities.
- User-Friendly Repair Kits: ACL provides easy-to-use repair kits for touch-ups, ensuring that maintenance can be conducted quickly and efficiently without extensive downtime.
Why Choose ACL?
For organizations seeking reliable solutions for marine corrosion control, Automatic Coating Limited is the one-stop shop. With a robust portfolio of advanced coatings and a proven track record, ACL stands out as a leader in the industry. The commitment to innovation, quality, and customer satisfaction positions ACL as a trusted partner for any marine application.
Conclusion
As the challenges of corrosion in marine environments continue to grow, the demand for effective and durable coatings becomes increasingly critical. Automatic Coating Limited’s advanced technologies, combined with a strong focus on customer needs, ensure that they remain at the forefront of the marine coatings industry. With a legacy of success, ACL not only provides substantial financial savings but also contributes to the overall efficiency and reliability of naval and commercial marine operations.
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